SPECIFICATION CONTROL DRAWING 81A0111 TITLE WIRE, ELECTRIC, RADIATION-CROSSLINKED, MODIFIED, Date Revision FLUOROPOLYMER-INSULATED, LIGHTWEIGHT, FLEXIBLE 3-12-96 J This specification sheet forms a part of the latest of Raychem Specification 80. CONDUCTOR - TIN-COATED COPPER INSULATION - RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE TABLE 1. CONSTRUCTION DETAILS DIAMETER OF FINISHED WIRE WIRE | CONDUCTOR STRANDED MAXIMUM PART NUMBER SIZE STRANDING CONDUCTOR RESISTANCE DIAMETER MAXIMUM (AWG) |(number x AWG) (in.) AT 20C (in.) enonor MINIMUM MAXIMUM |(ohms/1000 ft.) (Ibs/1000ft.) -28-* 68.6 aR 41.3 1.4 81A0111-24-* 26.2 2.0 81A0111-20-* 44 8 -18-" -16-* 8.5 111-14-* 13.1 81A0111-10-* 1 - B1A0111- 6-* TABLE I]. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT PART NUMBER (inch) (3%) (Ib) (+ 3%) IMMERSION, COLD IMMERSION, LIFE CYCLE AND BEND LIFE CYCLE AND CROSSLINKING PROOF CROSSLINKING PROO 81A0111-28-* .250 125 81A0111-26-* 81A0111-24-" B1A0111-22-" 81A0111-18-* 81A0111-16-* 81A0111-14-" 111-12." 81A0111-10-* 81 11- 8-* COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Raychem Raychem Corporation p 4 of 2 | THISSPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED | 300 Constitution Drive, Mento Park, California 94025 age 10 DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 4-800-2 RAYCHEM FAX: 1-415-361-8297Raychem SPECIFICATION CONTROL DRAWING SCD Number Page 2 of 2 81A0111 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) BLOCKING: 150 + 3C for 24 hours COLOR: White preferred CONCENTRICITY: 70% (minimum) CROSSLINKING PROOF TEST: 300 + 3C for 7 hours FLAMMASBILITY: Procedure 1, 3 seconds (maximum); 3 in. (maximum) IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: AWG 28 - 10, Elongation, 75% (minimum) Tensile Strength, 3500 Ibf/in? (minimum) AWG 8 -6, Elongation, 125% (minimum) Tensile Strength, 3000 Ibf/in? (minimum) INSULATION FLAWS: Impulse Dielectric Test, 6.0 kV (peak) INSULATION RESISTANCE: 500 megohms for 1000 ft. (minimum) for AWG 28 - 10; 100 megohms for 1000 ft. (minimum) for AWG 8 - 6 INSULATION THICKNESS: 0.004 in. (minimum) for AWG's 28 - 16, 0.006 in. (minimum) for AWG's 14 - 10, 0.012 in. (minimum) for AWG's 8 - 6 LIFE CYCLE: 200 + 3C for 500 hours LOW TEMPERATURE-COLD BEND: -65 + 3C for 4 hours PRODUCT IDENTIFICATION: AWG 28- 10, Black ink only; AWG 8 and larger, black ink preferred SECANT MODULUS: 5.0 x 10 Ibf/in? (maximum), for AWG's 28 - 10, 4.0 x 10: Ibf/in? (maximum), for AWG's 8 - 6, 2% strain, 2 inch jaw separation, 0.2 inch/minute, procedural reference ASTM D 882 SHRINKAGE: 150 + 3C for 6 hours, 0.13 inch (maximum) in 12 inches for AWG's 28 - 10, 0.25 inch (maximum) in 12 inches for AWG's 8 - 6 SMOKE TEST: 2004 2C. No visible smoke. THERMAL SHOCK: 150 + 3C, 0.060 in. (maximum) for AWG's 28 - 12; 0.100 in. (maximum) for AWG 10; 0.250 in. (maximum) for AWG 8 and larger VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms) PART NUMBER: The *" in the part numbers on page 1 shall be replaced by color code designators. Example: AWG 12, white: 81A0111-12-9 AWG 12, white with black stripe: 81A0111-12-90